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Architectural
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Prototyping
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Taxidermy

Special Effects 


Life Casting

Spraying Rubber
And Plastic

 
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Video Library

 







 

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Order Online


 

 

 

Press Releases

Seminars

 

Liquid Plastics.


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CASTING
COMPOUND
A:B
MIX RATIO
POT LIFE (MIN.) DEMOLD TIME + ULTIMATE SHORE HARDNESS TENSILE STRENGTH (PSI) COMPRESSIVE STRENGTH (PSI) COLOR HOW MUCH DO I NEED? BUY
ONLINE

URETHANES

 
Smooth-Cast 45D 1:1 by volume 5 20 min. 45D 1500 N/A Amber Material Calculator
Smooth-Cast 60D 1:1 by volume 5 20 min. 60D 2200 N/A Amber Material Calculator
Smooth-Cast 61D 1:1 by volume 7 60 min. 61D 1800 N/A Amber Material Calculator
Smooth-Cast 300 1:1 by volume 3 10 min. 70D 3000 4500 White Material Calculator
Smooth-Cast
305
1:1 by
volume
7 30 min. 70D 3000 4500 White Material Calculator
Smooth-Cast 310 1:1 by volume 20 2-4 hours 70D 2600 4500 White Material Calculator
Smooth-Cast ROTO 1:1 by volume 2.5 10 min. 70D 2400 n/a White  
Smooth-Cast
320
1:1 by
volume
3 10 min. 70D 3100 4500 Off-White Material Calculator
Smooth-Cast
321
1:1 by
volume
7 30 min. 70D 3100 4500 Off-White Material Calculator
Smooth-Cast
322
1:1 by
volume
20 4 hrs. 70D 3100 4500 Off-White Material Calculator
Smooth-Cast
325 Colormatch™
1:1 by
volume
3 10 min. 72D 3170 4500 Clear
Amber
Material Calculator
Smooth-Cast
326 Colormatch™
1:1 by
volume
7 60 min. 72D 3170 4500 Clear
Amber
Material Calculator
Smooth-Cast
327 Colormatch™
1:1 by
volume
20 2-4 hrs. 72D 3170 4500 Clear
Amber
Material Calculator
CASTING
COMPOUND
A:B
MIX RATIO
POT LIFE (MIN.) DEMOLD TIME + ULTIMATE SHORE HARDNESS TENSILE STRENGTH (PSI) COMPRESSIVE STRENGTH (PSI) COLOR   BUY
ONLINE
Smooth-Cast
385
1:5 by
weight
20 2
hours
85D 3100 8500 Off-
White
Material Calculator
C-1508 26:100 by weight 20 16 hrs. 85D 6200 11200 Gray Material Calculator
C-1509* 1:1 by weight 15 16 hrs. 60D 2750 n/a Off White Material Calculator
C-1515 100:120 by weight 3 20 min. 50D 1800 n/a Black Material Calculator
C-1520 100:120 by weight 10 45 min. 50D 1800 n/a Black Material Calculator
Crystal Clear 200 100A:90B
by weight
20 16 hrs. 80D 2500 2208 Clear Material Calculator
Crystal Clear 202 100A:90B
by weight
9 90 min 80D 2500 2208 Clear Material Calculator
Crystal Clear 204 100A:90B
by weight
120 48 hrs 80D 2500 2208 Clear Material Calculator
Crystal Clear 206 100A:90B
by weight
120 48 hrs 80D 2500 2208 Clear Material Calculator
Crystal Clear 220 100A:75B
by weight
22 4 hrs. 85D 8190 N/A Clear Material Calculator
Crystal Clear 221 100A:75B
by weight
75 4 hrs. 85D 8190 N/A Clear Material Calculator
Plasti-Paste 1:3 by
volume
10 4 hrs 70D N/A N/A Off- White  
SMASH!™
Plastic
1:1 by
volume
5 90 min. ‡ 80D N/A N/A Clear Material Calculator
Feather Lite™ 1:1 by wt./vol. 8.5 2 hrs. 58D N/A N/A Beige Material Calculator
Shell Shock™
Fast
1:3 by
volume
3 1 hr. 85D 3100 N/A Beige  
Shell Shock™
Slow
1:3 by
volume
8 5 hrs. 85D 3100 N/A Beige  
CASTING
COMPOUND
A:B
MIX RATIO
POT LIFE (MIN.) DEMOLD TIME + ULTIMATE SHORE HARDNESS TENSILE STRENGTH (PSI) COMPRESSIVE STRENGTH (PSI) COLOR   BUY
ONLINE

TASKHigh Performance Plastics

 
TASK™ 2 1:1 by
volume
7 60 min. 80D 6650 8300 White Material Calculator
TASK™ 3 1:1 by
volume
20 90 min. 80D 6650 8300 White Material Calculator
TASK™ 4 1:1 by weight 20 16 hrs. 83D 6500 7400 Ivory Material Calculator
TASK™ 5 1:1 by
volume
3 15 min. 80D 3900 4700 Tan Material Calculator
TASK™ 6 1:1 by
volume
7 75 min. 80D 5200 5500 Tan Material Calculator
TASK™ 8 1:1 by
volume
2.5 10-15 min. 80D 7200 9500 Off-White Material Calculator
TASK™ 9 1:1 by
volume
7 60 min. 85D 7800 11,000 Clear Amber Material Calculator
TASK™ 12 100:44
by wgt.
20 16 hrs. 60D 2700 N/A Clear Amber Material Calculator
TASK™ 15 75:100
by w
eight
6 60 min. 75D 2720 5450 Opaque White Material Calculator
TASK™ 21 2:1 by
volume
7 60 min. 75D 5500 7100 White Material Calculator
EPOXIES ^ (below properties derived using Sonite 16 Hardener)  
A-30 Aluminum Filled 100:8 by weight 90 16 hrs. Barcol 80 3500 14000 Gray    
Formula 20-136 100:15.5 by weight 90 16 hrs. Barcol 55 4500 13000 Beige    
CASTING
COMPOUND
A:B
MIX RATIO
POT LIFE (MIN.) DEMOLD TIME + ULTIMATE SHORE HARDNESS TENSILE STRENGTH (PSI) COMPRESSIVE STRENGTH (PSI) COLOR    

+ cure time can vary depending on mass
* suitable for some FDA/USDA applications - dry food contact only
‡ Can be broken after 6 hours.  Read the technical bulletin.
^ properties will vary depending on hardener used

Multi-Purpose Urethane Casting Resins

SC-300 Series * SC-320 Series * SC-Colormatch™ Series  *  SC-Semi-Rigid Series

The Smooth-On family of multi-purpose urethane casting resins offers the user tremendous versatility and economy. These products feature the convenience of a one-to-one mix ratio by volume -- no scale is necessary. Very low viscosity ensures easy mixing, pouring and exact duplication of detail. These urethane resins cure with negligible shrinkage to hard plastics that are tough, durable, machinable and paintable. They also resist moisture and mild solvents. Vibrant color and color effects are easily achieved by adding pigments.

Applications:
  • Prototype Models/Parts
  • Plastic Mechanical Parts
  • Sculpture Reproductions
  • Architectural Models
  • Artistic Creations
  • Durable Miniatures & Toys
  • Special Effects
  • Theater Props
  • Cold Cast Bronze (Bonded Metal) Castings

SC 45D,60D & 61D - our least expensive semi-rigid, impact resistant urethane resins.  These plastics can really take a beating.  Amber color allows easy coloration with So-Strong color tints.

SC-300, SC-305 and SC-310 - the lowest viscosity of any casting resins available. They literally pour like water and yield castings that are bright white and virtually bubble-free. They have no odor and contain no solvents (low shrinkage factor). SC-300 is ideal for making fast castings and can be consistently foamed. SC-310 has a 20 min. pot life for applications requiring a longer cycle time.

SC-320, SC-321 and SC-322 - lower cost version of SC 300 Series.  Off-white in color.

C-1508 - our hardest and most durable urethane plastic. Originally developed to make vacuum forming molds, C-1508 is aluminum filled (looks like aluminum) and can be cast in thick sections with negligible shrinkage. Fully cured C-1508 can be machined (drilled, sawed, sanded, filed, tapped, etc.) and painted.

C-1509 - semi-rigid plastic (has some flexibility) that is strong and very tough. Originally developed for high impact tooling (drop hammer punch), C-1509 also offers good abrasion and chemical resistance. This product is suitable for some FDA/USDA applications - dry food contact only.


C-1515 - a soft semi-rigid plastic that offers a fast cure and demold time. C-1515 is flexible enough to be used as a fast setting mold material or for quick model duplication. Cured castings exhibit good heat and chemical resistance. C-1520 is essentially the same material, but offers a longer pot life and demold time.

Crystal Clear 200, 202 and 204 - for applications that require absolute clarity. They feature a low viscosity system that cures at room temperature with negligible shrinkage to a hard plastic. Cured castings are water white clear, UV stable and will not yellow over time. Vibrant or tint colors are achieved with color pigments. The Crystal Clear Series has Shore 50A and Shore 95A flexible counterparts: Clear Flex 50 and Clear Flex 95.

Crystal Clear 220 & 221 - Heat cure resin systems that are a harder version of other Crystal Clear Series resins that cures to an 85D Shore hardness.

Applications
  • Special Effect Models & Props.
  • Sculpture Castings
  • Decorative Jewelry/Miniatures
  • Acrylic Substitute
  • Potting/Encapsulation
  • Imitation Glass/Ice
  • Surface Laminations
  • Architectural Models

TASK™ High Performance Plastics

TASK™ Plastics are a new generation of performance urethane 
casting resins that offer superior physical properties compared to our popular Smooth-Cast line of general purpose casting resins. 

TASK™ Plastics feature convenient mix ratios, low viscosities, high tensile and flexural strength, as well as high flexural modulus. These plastics were formulated for a variety of industrial applications including making prototype models, pattern making, and making high impact rotational castings (TASK™ 15).

SMASH!™ Plastic

SMASH!™ Plastic is a new urethane liquid plastic designed to shatter on impact ("breakaway glass")Truly looks and sounds like breaking glass.  Cast thin to make window panes or rotationally cast to make hollow bottles.  Read the technical bulletin carefully for details.



Epoxy Casting Compounds

Smooth-On Epoxy Casting Compounds are suitable for a variety of industrial applications. Epoxy Compounds are harder than our urethane plastics and offer superior resistance to impact, abrasion and heat distortion. Used in conjunction with an appropriate hardener (Sonite 01, 03, 07, 08, 11, 16 hardeners), different properties are attainable. Consult technical bulletins for complete details.

A-30 Aluminum Filled - Non-settling, low viscosity with low overall shrinkage.

Formula 20-136 Mineral Filled - Superior heat resistance, low viscosity, readily degasses itself. Can be used as a high temperature epoxy adhesive (resists temperatures up to 350 F / 177 C).

Applications
  • Vacuum Form Molds
  • Forming Dies
  • Foundry Patterns
  • Fixtures
  • Industrial Gears
  • Hard Rollers
  • Encapsulation
  • Base Pads
  • Core Box Liners
  • High Impact Models/Special Effects Props
  • Tracing Patterns For Pantagraph And Deckel Modeling Machines

Foam-iT!™ Series Rigid Urethane Foams

FOAM-iT!™ 3, 5, 8, 10 & 15 will expand many times their original volume 
when mixed one to one by volume. Developed for a variety of industrial and special effects applications., these foam products can be pigmented to achieve various color effects. FOAM-iT!™ is especially useful as reinforcement for hollow castings.


Information & Accessories


Technical Bulletins Available - Metal Cold Casting, Foaming SC 300, Adding Pigments, Making Rubber Molds, and many others.

URE-FIL™ 3, 5 & 7 Fillers - low cost, lightweight filler that are easily dispersed in most Smooth-On resins to attain different finishes and effects. Acts as an extender - lowers the cost of each casting.

Mold Release Agents - Aerosol and non-aerosol releases made especially for mold making and casting. Also please check our sister site, Mann Formulated Products.

SO-Cure™ Accelerator - Accelerates the cure time of most Smooth-On plastic compounds. 

SO-Flex™ Universal Flexibilizer- Available to soften most Smooth-On rubber and plastic compounds.

URE-BOND™ 3 Adhesive - for permanently bonding a variety of materials or repairing torn urethane molds.

SO-Strong Color Tints - For vibrant colors or special color effects, these pigments are concentrated (a little goes a long way) and can be used with our rigid or flexible compounds.

Cast Magic™ Powders & Glitters - A new and easy way to add an endless variety of bright metallic, glitter & color effects to your castings.

Metal Powders - Bronze, brass, copper and nickel/silver powders can be added to Smooth-Cast™ 325 Colormatch™ for cold metal casting to create the look of real metal castings.

XTEND-IT™ Dry Gas Blanket - Significantly extends the shelf life of unused polyurethane products after container has been opened.

 

Ask About Our Silicone, Urethane & Polysulfide Rubbers!

The most complete line of liquid rubber compounds available anywhere in the world. Ideal for a variety of industrial and art related projects. Available in a range of Shore A hardness's from a sponge-like "00" to a harder-than-a-car-tire 90A. Good for making both pourable and brush-on molds, these products are easy to use (many are mixed 1:1 by volume - no scale necessary) and will last/perform in production.

Mold Making Applications For:
  • Sculpture/Art Bronze Wax
  • Ornamental Concrete
  • Architectural Restoration
  • Pre-Cast Concrete
  • Ceramic Case/Block
  • Casting Plaster & Portland Cements
  • Rotocasting
  • Casting Polyester & Other Resins
  • Restoring Picture Frames
  • Taxidermy
  • Prototype Development
  • Model and Toy Making
Industrial Applications For:
  • Special Effects
  • Concrete Forms
  • Gaskets
  • Concrete Stamping Pads
  • Industrial Rollers
  • Bonding Various Materials
  • Encapsulation
  • Vibration/Shock Pads
  • Cloth Casting
  • Ball Mill Liners
  • Rollers & Belts
  • Rubber Mechanical Parts

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Smooth-On
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Easton, PA 18042

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