Cosplay
Smooth-On liquid rubbers, plastics, foams, coatings and other materials are perfect for cosplay costuming. Make your own long lasting helmets, armor, props, masks, replicas and more.
Our Smooth-Cast series of resins are easy to use, 1:1 mix ratio materials which create high strength prop castings. Clear resins can be used to create optically clear lenses, gems and more. Coating foam with Epsilon™ Pro or Urecoat™ gives carved or sculpted foam pieces an impact resistant, high strength finish. Our Free Form™ AIR epoxy putty can be used to fabricate lightweight armatures or finished pieces.
Looking to finish 3D printed pieces for a costume? XTC-3D™ is the industry standard for self-leveling coating for 3D prints. Using XTC-3D™ results in a 3D printed piece which is impact resistant and has a smooth surface. Build lines are nearly eliminated.
Featured Step-by-Step How-To's
Molding and Casting a Cosplay Cloak Brooch
Learn to make a mold and casting of a translucent cloak brooch perfect for cosplay.
Cosplay Tutorial: How To Sculpt a Hellboy Fist Model for Moldmaking
Smooth-On fan Jon N. models a large "Hellboy" inspired fist for cosplay
Cosplay Tutorial: How to Make a Silicone Brush Mold for a Hellboy Fist
Smooth-On fan Jon N. shows how he makes a mold for a large "Hellboy" inspired fist for cosplay.
Cosplay Tutorial: How To Cast a Flexible Foam Hellboy Fist
Smooth-On fan Jon N. uses FlexFoam-iT! X to make a durable, lightweight "Hellboy" inspired fist for cosplay.
How To Make a Wonder Woman Cosplay using UreCoat™
How to make costume armor using craft foam and Smooth-On's UreCoat
How To Mold a Prop Shield For Cosplay
Jon N. shows us how he creates a mold for his Thundercats shield.
Tested Presents ‑ How To Slush Cast a Prop Helmet
Frank Ippolito shows you how to create a hollow resin cast of a helmet
How To Make an Impact Resistant Cosplay Prop Viking Shield Using UreCoat™
This video tutorial shows how to make a prop shield for theater or cosplay using pourable foam and UreCoat® urethane coating.
How To Create Lightweight Theatrical Costume Armor
Andreas Moravec demonstrates a technique for creating theatrical armor using Rebound™ 25 silicone and Smooth Cast® resins
View All How-To Videos and Galleries ›
What People Have Done With These Materials
Daft Punk Helmet by Volpin Props
This helmet was the fruit of 17 months of work.
Jeff Birch's 'DESTRO' Mask Project
Jeff's research into moldmaking and casting materials went a long way towards making his project a huge success.
Toronto Fans Go Wild for Hockey Character Costumes by David Pea
When the Toronto Maple Leafs NHL hockey team needed eye-catching costumes for their 3 new mascots, they needed only to look in the backyard.
Universal Designs Pushes The Envelope Of Costuming
UD Replicas makes amazing costumes using Smooth-On materials.
Real-Life LEGO MiniFig Cosplay
Learn How Frank Ippolito Created This Weird Ecoflex® Silicone Mask
